Let $G = \mathrm{SL}_n$ (say). Then, for $g$ regular semisimple, the conjugacy class $\mathrm{Cl}(g)$ has dimension $= n^2-n$ as a variety, and so $\mathrm{Cl}(g)^{n+1}$ and $G^n$ have the same dimension. Is it possible to build a word map
$$\mathrm{Cl}(g)^{n+1} \to G^n$$ $$(g_1,\dotsc,g_{n+1})\mapsto (w_1(\vec{g}),w_2(\vec{g}),w_3(\vec{g}),\dotsc)$$
that is almost-injective, that is, such that the preimage of a typical point in the image has a bounded number of distinct elements?
It is possible to answer this question (with "yes") using algebraic geometry, if one accepts a pretty terrible dependence of the bound on $n$. I am more interested in what can be obtained by means of character theory, say, with the objective being a good dependence of the bounds (the bound on the preimage, that is, or the constants implicit in the definition of "typical") on $n$.
(Feel free to consider $\mathrm{Cl}(g)^{d (n+1)}$ and $G^{d n}$ instead of $\mathrm{Cl}(g)^{n+1}$ and $G^n$; the important thing is that the dimensions match.)