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Joseph O'Rourke
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Covering a Cube with a Square

Suppose you are given a unit square, and you would like to completely cover the surface of a cube by cutting up the square and pasting it onto the cube's surface.

Q1. What is the largest cube that can be covered by a $1 \times 1$ square when cut into at most $k$ pieces?

The case $k=0$ has been studied, probably earlier than this reference: "Problem 10716: A cubical gift," American Mathematical Monthly, 108(1):81-82, January 2001, solution by Catalano-Johnson, Loeb, Beebee.
           Square Wrapping Cube http://cs.smith.edu/~orourke/MathOverflow/WrapCubeSquare.jpg
(This was discussed in an MSE Question.) The depicted solution results in a cube edge length of $1/(2\sqrt{2}) \approx 0.35$.

As $k \to \infty$, there should be no wasted overlaps in the covering of the 6 faces, and so the largest cube covered will have edge length $1/\sqrt{6} \approx 0.41$. What partition of the square leads to this optimal cover?

Q2. For which value of $k$ is this optimal reached?

I have not found literature on this problem for $k>0$, but it seems likely it has been explored. Thanks for any pointers!

Joseph O'Rourke
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