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There is a classic (and open) problem asking whether every polyhedron can be unfolded to give a non-overlapping net. The converse problem has been studied asking which polygons can be folded in some manner to give a polyhedron. For an overview of both problems and related discussion see:

Erik D. Demaine and Joseph O'Rourke Geometric Folding Algorithms: Linkages, Origami, Polyhedra Cambridge University Press, July 2007. ISBN 978-0-521-85757-4

Question

I want to ask about a more direct converse. Given a net of polygons connected at their edges when can they fold to form a polyhedron?

Example

As an example take the two nets shown below. By identifying the edges as shown by colour both satisfy the topological constraints to be sphere. enter image description here

Only one, however, will fold to give a polyhedron:

Four views of a polyhedron

Personal Motivation

My motivation is to find visually appealing, simple, but non-symmetric, polyhedra. I have used equilateral triangles but would like to play with other shapes. General sufficient conditions would, therefore, be very interesting to me.

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Wonderful images, Edmund! :-)

A net $P$ can fold to a polyhedron iff there exists what I called in the book you cite an Alexandrov gluing, which is

an identification of its boundary points that satisfies the three conditions of Alexandrov's theorem [the subject of a recent MO question]: (1) The identifications (or "gluings'') close up the perimeter of $P$ without gaps or overlaps; (2) The resulting surface is homeomorphic to a sphere; and (3) Identifications result in $\le 2 \pi$ surface angle glued at every point. Under these three conditions, Alexandrov's theorem guarantees that the folding produces a convex polyhedron, unique once the gluing is specified.

Let me quote two results from the book, informally, the first quite disappointingly negative, the second compensatingly positive:

  1. Theorem 25.1.2 (p.382): The probability that a random net of $n$ vertices can fold to a convex polyhedron goes to $0$ as $n \to \infty$.

  2. Theorem 25.1.4 (p.383): Every convex polygon folds to an uncountably infinite variety of incongruent convex polyhedra.

In particular, for example, a square folds to an infinite number of convex polyhedra, whose space consists of six interlocked continuua, as detailed in our book (Fig.25.43,p.416).

The exact question you pose—Which nets can fold to convex polyhedra?—remains open. Although if you give me a specific net, we have an algorithm that will produce all the convex polyhedra to which it may fold. But note my emphasis on "convex," an adjective you left out in your question. That is Open Problem 25.1 in our book (p.384), on which topic I have written a separate note subsequent to the book's publication: "On Folding a Polygon to a Polyhedron." In a nutshell: every polygon folds to some (generally) nonconvex polyhedron, by a result of Burago and Zalgaller. But their proof is complex enough that I have no understanding what that polyhedron might look like.

Aside from the paper I cite above, you may be interested in this result: Four of the five Platonic solids may be "unzipped" and "rezipped" to be doubly covered parallelograms (which may conveniently be placed in your wallet!). See this MSE question for the (difficult to find) icosahedron net [below]. The holdout here is the dodecahedron, whose 43,380 edge unfoldings each may only fold back to the dodecahedron.
           Icosahedron

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  • $\begingroup$ Thanks for this wonderfully thorough answer. I shall have to read more in the book, which I am enjoying doing so far. The result gives some easy rules to check, so I shall start drawing up some nets and get the Laser cutter going! $\endgroup$ Commented May 19, 2012 at 1:15
  • $\begingroup$ As a follow up question. If I make a net from similar triangles I can change the triangles slightly in some range while keeping the properties described. Has anyone studied these families of combinatorially identical but non-congruent shapes? I guess they would be related to smooth deformations of tilings, but the 3d folding might introduce interesting behaviour. $\endgroup$ Commented May 19, 2012 at 1:27
  • $\begingroup$ You may enjoy this file, the 261 edge unfoldings of the truncated tetrahedron, computed by my student Emily Flynn: cs.smith.edu/~orourke/Unf/TruncTetra261Unfs.pdf . I just discovered a week ago that one of them (only one!) can be zipped to another convex polyhedron. $\endgroup$ Commented May 19, 2012 at 1:31
  • $\begingroup$ @Edmund: The issue you raise is touched upon (lightly!) in one theorem in our Refold Rigidity paper. Almost every question one might naturally raise is open. $\endgroup$ Commented May 19, 2012 at 1:33

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