This feels reminiscent of Lindenbaum's lemma ascerting the existence of a maximal consistent set containing a given consistent set. I am wondering if something similar can be done here. First of all, I don't think $\sqsubseteq$ is a partial order unless we look the quotien set ${\cal F}/\sim$ moduloquestion loses some of its appeal once we note that the equivalencepreorder $T\sim T'$$T\sqsubseteq T'$ defined by $O_{n}(T)=O_{n}(T')$ for all $n$. Given a consistent set $T_{0}$the OP coincides with equivalence class $[T_{0}]$ we may ask whetherthe preorder defined by the inclusion ${\cal F}=\{[T]: T\ \mbox{consistent},\, [T_{0}]\sqsubseteq[T]$} has a maximal element, and hope$\mathtt{Th}(T)\subseteq\mathtt{Th}(T')$ when restricted to apply Zorn's lemma. So we needtheories which are strong enough to check that every chain inprove say ${\cal F}$ has an upper bound in$\exists!x\forall y(y\not\in x)$ ${\cal F}$(a formula suggested by Francois' comment). NowSo if ${\cal C}\subseteq{\cal F}$ is a chain in ${\cal F}$we restrict our analysis to theories which are closed under deduction (we can assume it is not empty$\{\phi:T\vdash\phi\}=\mathtt{Th}(T)=T$), itthis preorder is tempting to define $T^{*}=\cup\{T: [T]\in{\cal C}\}$simply the usual inclusion and hope that $[T^{*}]$ is an upper boundif we focus on consistent theories (the set $T^{*}$ is not uniquely defined but hopefully $[T^{*}]$ isas Noah suggests). Now let us fix we are simply asking if a variable name '$x$' and consider the mapping $\tau:{\cal L}-\mbox{Form}\to{\cal L}-\mbox{Form}$ defined by $\tau(\phi)=\forall y_{1}\ldots\forall y_{n}\exists !x\phi$ where it is understood that $\{y_{1},\ldots,y_{n}\}=\mathtt{Fr}(\phi)\setminus{\{x\}}$consistent theory can be extended to a maximal consistent theory (free variables of $\phi$ except $x$yes it can and it will be complete hence not recursively axiomatizable). So in the light of this, I think Noah's answer could be made simpler (so $\tau$ isThis should really be a formcomment of universal closure mappingmine, but not quite). Then it seems tomy rep doesn't allow me the equivalence $T\sim T'$ can be expressed as $T\vdash \tau(\phi)\Leftrightarrow T'\vdash\tau(\phi)$ for all $\phi$. Denothing $\mathtt{Th}(T)=\{\phi:T\vdash\phi\}$, the equivalence becomes an equality between inverse images $\tau^{-1}(\mathtt{Th}(T))=\tau^{-1}(\mathtt{Th}(T'))$to use that option). Similarly the partial order $[T]\sqsubseteq[T']$ can be expressed asTo see that $\tau^{-1}(\mathtt{Th}(T))\subseteq\tau^{-1}(\mathtt{Th}(T'))$. Now coming back$T\sqsubseteq T'$ is equivalent to our upper-bound candidate $\mathtt{Th}(T)\subseteq\mathtt{Th}(T')$ $[T^{*}]$(for strong enough theories), the key is that since ${\cal C}$hardest part is totally ordered we have $\mathtt{Th}(T^{*})=\cup\{\mathtt{Th}(T): [T]\in{\cal C}\}$ and $\tau^{-1}(\mathtt{Th}(T^{*}))=\cup\{\tau^{-1}(\mathtt{Th}(T)):[T]\in{\cal C}\}$. Furthermoreto focus on $T^{*}$ is consistent$\Rightarrow$. So I have the feeling this works. Please forgive me if I am completely off the mark.
N.B. I should probably have pointed outassuming that if $T\sim T'$$T\sqsubseteq T'$ and $T$$\phi$ is consistent, thena sentence such that $T'$ is also consistent. Otherwise$T\vdash \phi$, fromhence $T'\vdash\bot$$T\vdash\exists !x\phi\land\forall y(y\not\in x)$ from which we get $T'\vdash\exists! x(\bot)$ and soobtain $T\vdash \exists! x(\bot)$$T'\vdash\exists !x\phi\land\forall y(y\not\in x)$ and finally $T\vdash\bot$.
N.B. I was worried for a second that the above argument would somehow be devoid of substance, by the fact that a maximal element $[T^{*}]$ could simply be obtained by taking the class modulo $\sim$ of a maximal consistent set $T^{*}\supseteq T_{0}$. This does not seem to be the case: $T^{*}$ may be maximal consistent. It does not mean it maximizes the number of mathematical objects it creates, so to speak$T'\vdash\phi$.