Given $n\ge 2$. For a real $d>2$, consider a constellation $C$ of $2n$ disks of radius $1$ in the plane such that $h(C)$, the minimal distance between any two of their centers, is equal to $d$. Let $d_n$ be the smallest $d$ such that any such constellation is separable, i.e. that there is a line which has $n$ disks on either side of it. We'll call such lines separating lines. They may touch some disks but not intersect them. (It is easy to see that such a $d$ and thus $d_n$ exists, by using a different scaling: Choose $2n$ points as centers, start with very small disks and increase the common radius of the disks as much as possible without destroying the separability. Then rescale to radius 1.)
Denote by $\mathcal C_n$ the set of all separable constellations of $2n$ unit disks. Let's call a $C\in\mathcal C_n$ tight if each separating line touches at least three of the disks. Obviously, an extremal $C\in\mathcal C_n$ (i.e. such that $h(C)=d_n$) must be tight, and so we have the equivalent definition $d_n=\max \{h(C): C\in\mathcal C_n \text{ is tight}\}$.
A tight constellation must have a somewhat high degree of symmetry, presumably a $s$-fold rotational symmetry for some $s\ge3$. If there is a disk at the center (and thus $s$ odd), $C$ seems to be much "better" (i.e. closer to extremal) than if not.
A trivial lower bound for $n\ge 4$ is $d_n\ge8\cos\frac\pi{4n-2}$, attained for a constellation $C$ that has one disk at the center and the others forming a regular $(2n-1)$-gon around it.
For $n=2,3$, the same construction is extremal and yields $d_n=2\csc\frac\pi{4n-2}$ (note that for $n\le 3$, $h(C)$ is the circumradius of the $(2n-1)$-gon, whereas for $n\ge4$ it's its side). The image shows the $n=3$ case with $h(C)\approx 6.472$ and the $n=8$ case with $h(C)\approx 7.956$.
I'd conjecture that if $2n-1$ is prime, this is best possible. So:
Is it true that $\liminf\limits_{n\to\infty}\ d_n=8$?
Now there are other tight constellations, which may be better for certain values of $n$, e.g. for $n=8$ the following, where 2 of the 10 separating lines are also drawn:
I haven't calculated this one exactly, but $h(C)$ appears to be slightly bigger than $8$.
Note that for each $n$ there is an increasing sequence $d_n<d_{n_1}<d_{n_2}<\cdots$ because for each extremal constellation $C$, we can imagine an additional concentric circle, sufficiently big, and add a number of disks centered on it such that each of the separating lines of $C$ is intersected by one of them. But I think that $\{d_n\}$ is bounded overall, and it even seems like $d_n$ cannot exceed $8$ very much.
So:
What is $\limsup\limits_{n\to\infty}\ d_n$?
EDIT : after David's answer, I've realized now that there is an easy construction showing that $d_n$ is not bounded. For $d$ fixed, take concentric circles of radii $d,2d,3d,\dots$. On each one, place six disks that form a regular hexagon and rotate each hexagon a bit more, in a way that, imagining a light source at the center, all rays are eventually blocked by some disk. This is possible with a finite number of circles because the harmonic series diverges. The resulting pattern is clearly not separable.
If on the $i$-th circle, we take a regular $6i$-gon instead of a hexagon, the disks are almost regularly distributed, forming a pattern like in those round plastic brushes or in a shower head.
More generally now, for a natural $k\ge2$ consider $kn$ unit disks as above. Let $d_{k,n}$ be the smallest $h(C)$ of any constellation $C$ of $kn$ disks such that there is a separating set of $k-1$ parallel lines (i.e. each of the $k$ strips defined by them contains exactly $n$ disks). If $k_1n_1=k_2n_2$ and $k_2$ is a multiple of $k_1$, obviously $d_{k_2,n_2}\ge d_{k_1,n_1}$, and looking at $d_{2,8}=d_8$ above vs. $d_{4,4}$, I'd expect that this inequality is generally strict.
The following example for $k=4,n=2$ features a regular 7-gon, has $h(C)\approx 12.5$, which I would guess is best possible, and shows that no line of a separating set needs to touch more than two disks, some may even float around $-$ yet it is tight in a sense.
So for $k>2$, the search for extremal constellations is much more tricky than for $k=2$, but I think there are good reasons that again, those must have an $s$-fold symmetry.
By this type of construction, it is in fact not hard to show that $\liminf\limits_{n\to\infty}\ d_{4,n}\ge 16$ (and conjecturing that for $4n-1$ prime this is again the best possible constellation would mean that equality holds).
For even $k=6,8,...$, $\liminf\limits_{n\to\infty}\ d_{k,n}$ does not seem to increase further, it rather seems to stick at $16$. Very strange. May there be then a universal bound for $d_{k,n}$?
Note that similar constructions for odd $k$ yield much smaller $h(C)$'s, as no separating line touches the central disk, which is where the situation is most tight.
For fixed $k$, what can be said about $\limsup\limits_{n\to\infty}\ d_{k,n}$?